ACUSTRIP® 5000 Refractometer
Please read instructions and safety information prior to using product.
Why use a Refractometer?
We all know that competition is fierce in the automotive service field. It seems that everyone
has a repair shop, and there are many freelance repair services available, not to mention the large
number of DIY'ers.
As a result equipment suppliers must provide equipment that will perform exceptionally well, at a
reasonable cost, with widely available distribution.
In the battle for the engine coolant/antifreeze concentration and freeze point level testers
today the hydrometer accounts for approximately 75% of all units sold. Refractometers
and test strips account for the rest. When service personnel are asked if they feel that
their engine coolant tester is performing adequately over 95% feel satisfied. Amazingly
35% feel extremely satisfied! The significance of this is that 75% of the service providers
feel that their instruments need to be accurate to within 5% F. Less than one tenth of
those surveyed felt that an accuracy of +/- 10% or worse was even acceptable.
The curious fact about this is that even a high precision, expensive laboratory
hydrometer used by a trained laboratory technician, in a controller environment, using a
calibrated and clean hydrometer, using fluids mathematically corrected for fluid
temperature, can not obtain this level of accuracy. According to ASTM Method D1124,
the best accuracy that is achievable with a hydrometer under these precise conditions is
+/- 8%. How can we reconcile this fact with the overwhelming feeling of satisfaction that
service provides have regarding their hydrometers. Simply stated they do not realize how
inaccurate the hydrometers really are.
Facts
Hydrometers measure specific gravity. Specific gravity is extremely temperature
dependent. The same sample which is read at 150° F will read as having a 30° F better
freeze point protection level than if it is read a temperature of 100° F. Temperature effects
can be calculated.
Hydrometers only work for the ethylene glycol based antifreeze coolant. Propylene
glycol cannot be read with a hydrometer due to the fact that up to 70% concentration
specific gravity increases, but above 70% specific gravity decrease. A 100% solution
reads identical to a 40% solution.
Sampling techniques is critical to hydrometer use. Air bubbles in the sample will cause
inaccurate readings. The float must be kept free from the wall of the hydrometer.
Test Strips and Refractomers can measure both Ethylene and Propylene based
coolant/antifreeze mixtures very accurately. According to ASTM Method 3321 Standard
Practice for the Use of Determining the Freezing point of Aqueous Engine coolants, the
Duo-Chek refractometer is accurate to a level of +/- 1%.
The accuracy of the test strips, are +/- one color block . Both are determined in field
testing to be more accurate and reliable that the typical hydrometer.
The difference between using a refractometer versus using a test strip is the desired result.
A refractometer will measure the freeze point/concentration very accurately, but not the
concentration of the additives in the antifreeze/coolant. The test strip will measure the
freeze point/concentration within the required accuracy level as well as determine the
level of protection provided by the corrosion protection additives.
Why Measure?
Increasing the concentration to roughly 60% improves the freeze point protection level.
Above 70% freeze point protection becomes progressively worse.
Cavitation corrosion, water pump failure, scale formation, gelation, inefficient heat
transfer, boil over, freezing and cracking of hoses and engine block, solder bloom are all
problems defined by the SAE for over concentration and under concentration of engine
coolant/antifreeze.
Emissions control is impossible without the proper concentration. Catalytic converters
are fickle at best.
Over 26% of all repair costs can be directly attributed to Coolant System Maintenance issues.
The bottom line is the cost of not measuring properly is in the maintenance costs and poorer performance of the vehicles.
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SAFETY WARNING: REMOVAL OF RADIATOR CAP IS DANGEROUS
Radiators are under pressure. Hot coolant under pressure can cause severe burns.
Do not remove the radiator cap on a hot engine. Wait until the temperature is
below 50° Celsius (120° Fahrenheit) before removing the cap. Failure to wait may
result in personal injury from hot coolant spray or steam. Remove cap slowly to
relieve all pressure. |
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